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Protecting your investment is crucial. First,
glycol is not just for
freeze protection. Chillers in the south can benefit from glycols, too.
A 20% solution will keep the system clean
and new and the heat exchangers at top efficiency.
The
tendency is to buy the cheapest antifreeze that will do the job.
Unfortunately, the cheap antifreezes will not do the job properly in a
chiller system.
RV Antifreeze is already 65% water when you buy it. It is also
formulated to work in piping that
is not circulating.
It is made for winterizing plastic RV piping. At full strength it will
only protect you to about 10F.
Automotive antifreeze
is the next cheapest. It is made with silicones which are harmful to
pump seals. It is also made for
hot water systems, not cold water systems.
Over time, the additives will turn to a jelly like substance and stick
to the walls of the heat exchangers in the machinery and chiller. It is
especially bad if you have hard water over 8 grains.
The proper antifreeze to use is an
inhibited HVAC glycol
that is made for refrigeration systems.
Inhibited glycol comes in two forms
1. Ethylene
glycol based, which is a hazardous waste according to the EPA. Most
automotive antifreezes are ethylene glycol based. That is another reason
not to use them. Otherwise, ethylene glycol based HVAC solutions are
very good.
2.
Propylene glycol based antifreeze. This is next to food grade and will
not harm the environment or animals or people if
ingested. We strongly recommend these glycols over all
others.
Caution: These two should never be mixed.
Inhibited glycols for HVAC systems is available from any good industrial
chemical distributor like Ashland Chemical or Dow Chemical. We sell Dow
Frost in 55 and 5 gallon containers.
Most
refrigeration supply distributors also sell some form of HVAC glycol.
United Refrigeration sells Freeze Kontrol by Nu Calgon. Virginia KMP
also has a brand.
Use of glycol in warm
climates is strongly recommended. You may
not be in danger of freezing but the additives in glycol will keep the
heat exchangers clean and the piping lubricated. Scale and lime deposits
are much less in a protected system. A minimum 20% solution should be
used for this purpose.
Protecting your Cooling Tower System
Glycols are only to be used in refrigeration systems. You should
not use glycols in Cooling tower systems as it will turn into a jelly
like substance that will prevent the sprinkler arms from turning.
Most
Cooling Tower Systems will have a storage tank located inside the
building that the water will drain down into when the system is shut
down. This should be enough to protect your system from freezing.
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